Non-Standard Module Gears
Gears with non-standard modules outside common ranges, manufactured to drawing.
GEARS
Custom Precision Gears
Custom Precision Gears for Non-Standard Applications
Custom precision gears outside catalogue specifications. Built for unique ratios, non-standard modules, special profiles and demanding requirements.
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OVERVIEW
Non-standard. Engineered. Precision.
Module 0.5-12Typical gear module range
O5-800 mmTypical gear diameter
AGMA 7-9Achievable gear quality
All typesSpur, helical, worm, bevel, internal
Parts We Manufacture
Each part is made to customer drawings, not from a standard catalog.
Custom Profile Gears
Gears with non-standard tooth profiles, pressure angles or modifications.
Multi-Function Gears
Gears integrated with shafts, flanges or other features in a single component.
Special Material Gears
Gears from specialty materials including titanium, Inconel and exotic alloys.
Prototype Gears
Single-piece or low-volume gear prototypes for design validation.
Custom Gear Assemblies
Gear sub-assemblies combining multiple gears, shafts and housings.
Applications
Our products serve industries that demand precision, reliability and repeat production.
Industrial Equipment
Custom drive systems and special machinery
Aerospace
Aircraft mechanisms and specialized drives
Medical & Instruments
Custom instrument drives and positioning systems
Robotics & Automation
Custom motion control and positioning mechanisms
Defense
Specialized drive components for defense applications
Materials & Surface Finishes
Material selection is driven by application requirements, environment and performance needs.
Materials
Carbon & Alloy Steel1045 / 4140 / 4340 / 8620 / 9310
Stainless Steel303 / 304 / 316 / 17-4 PH / 15-5 PH
TitaniumGrade 5 (Ti-6Al-4V)
Specialty AlloysInconel 718 / Hastelloy / Maraging steel
Brass & BronzeC3604 / C93200 / C95400
Engineering PlasticsPOM / PEEK / Nylon
Surface Finishes
- Case Hardening (carburizing)
- Through Hardening & Quenching
- Gear Grinding
- Nitriding
- Black Oxide
- Electroplating
- Shot Peening
- Laser Marking
Available to drawing requirements through in-house and qualified partner processes.
Not sure which material or finish fits your application?
Talk to an EngineerManufacturing Capability
Our equipment is optimized for the requirements of this product family.
- Module Range
- 0.5-12
- Gear Diameter
- O5-800 mm
- Gear Quality
- Up to AGMA 7 / DIN 7 (with grinding)
- Gear Types
- Spur / Helical / Worm / Bevel / Internal
- Tooth Cutting
- Hobbing / Shaping / Milling / Grinding
- Finishing
- Gear grinding / Shaving / Lapping / Honing
- Production Volume
- Single prototype to repeat production
- Special Capability
- Non-standard profiles & materials
* Final values are confirmed against the drawing, material, geometry and inspection plan during RFQ review.
View CapabilitiesWhy Buyers Choose Zhuocheng
Experience with non-standard modules, custom profiles and special material gear manufacturing.
Ability to produce gears outside catalogue specifications using hobbing, shaping, milling and grinding.
Drawings reviewed for profile, material, heat treatment and tolerance feasibility.
Support single-piece prototypes through long-term production programs.
Quality & Inspection Process
IncomingMaterial & certificate check
First ArticleFull gear inspection & verification
In-ProcessProfile & tolerance control
FinalComplete gear inspection
Typical Features
Representative parts from our production.
Non-Standard Gear
Custom Profile Gear
Special Material Gear
Prototype Gear
Multi-Function Gear
Large Gear
Custom Gear Assembly
Precision Gear
Frequently Asked Questions
Can you manufacture gears with non-standard modules?
Yes. We can manufacture gears with non-standard modules. Please provide the module, tooth count and all relevant parameters on your drawing.
Can you produce gears from titanium or Inconel?
Yes. We have experience machining titanium Grade 5 and Inconel 718 for aerospace and defense applications.
Can you produce single-piece prototype gears?
Yes. We can produce single-piece prototypes for design validation using gear milling or hobbing, followed by grinding if required.
What is the maximum gear diameter you can produce?
Typical maximum is O800 mm. For larger gears, please send the drawing for review.
NEXT STEPHave a Custom Gear Drawing?
Send us your drawing with module, tooth count, material, heat treatment and quantity. Our engineering team will review and recommend the appropriate gear manufacturing process.